Technical Parameters
Item | Specification |
Material | Tungsten Copper + High-conductivity Copper Alloy |
Structure | Inlaid tungsten copper insert |
Dimensions | According to project requirements |
Tolerance | Based on customer drawings or national standards |
Manufacturing Process | CNC machining + precision welding |
Surface Finish | Smooth surface with controlled roughness |
Insert Design | Solid tungsten copper block inside copper seat |
Application Method | EAA welding / lap welding |
Thermal Load Capacity | Stable performance under high current |
Customization | Shape, size, material grade optional |
All parameters can be adjusted to specific welding needs.
Product Features
Durable Tungsten Copper Insert
High melting resistance for long weld cycles
Stable conductivity under repeated heating
Low deformation under heavy welding pressure
Solid Inlaid Structure
Inserted block design enhances strength
Reduces wear on electrode working surface
Supports frequent start-stop welding tasks
Accurate CNC Machining
Tight dimensional consistency
Seamless assembly with EAA welding heads
Reliable batch quality control
Enhanced Heat Management
Fast heat transfer reduces temperature rise
Lowers risk of surface sticking
Improves continuous welding stability
Flexible Customization
Special sizes and geometries available
Insert grade and copper alloy optional
Engineering support for process matching
Applications
This electrode is suitable for resistance welding operations such as:
Motor and appliance component welding
Sheet metal assemblies
Hardware and connector fabrication
Automated high-current EAA welding lines
Metal parts requiring stable deformation contro
EAA Welding Process
EAA welding applies pressure and current through electrodes onto joined sheets. Heat forms at the interface while the electrode maintains consistent conduction.
Process Advantages:
Stable weld nugget formation
Efficient energy use
Suitable for high-volume automatio
Electrode Requirements:
Tungsten copper inlaid electrodes provide the hardness and conductivity required for the repeated compression and heating cycles common in EAA welding.
Customization Services
Dimension Adjustment
Electrodes produced based on customer drawings or real sample measurements.
Shape Design
Special inlay sizes, step structures, or block configurations available.
Surface Control
Different surface finishing options for required contact resistance.
Technical Support
Electrode selection
Welding parameter guidance
Appliction suggestions
Delivery
Quick sample production
Stable supply for long-term orders
Batch quality traceability
Frequently Asked Questions (FAQ)
1. What is the advantage of using tungsten copper inlaid electrodes?
They offer heat resistance and low wear, supporting long welding cycles under heavy load.
2. Can you adjust the inlay size or copper alloy grade?
Yes, all inlay configurations can be customized based on welding requirements.
3. How long is the expected service life?
Service time varies by current and pressure but typically exceeds standard copper electrodes.
4. Do you support small batch customization?
Yes, from trial samples to full production, all order sizes are supported.
5. What materials can be welded with this electrode?
It is suitable for steel, stainless steel, nickel alloys, galvanized sheets, and similar metals.
