Technical Parameters
Specifications | Details |
Product Name | Plasma Nozzle |
Core Materials | T2 Copper + Pure Tungsten |
Standard Dimensions | D25*26mm |
Manufacturing Process | Mechanical Machining + Welding |
Dimensional Tolerance | Compliant with custom drawings & National Standards |
Operating Temperature Range | -20℃ to 800℃ (continuous operation) |
Application Scope | Plasma cutting, projection welding, plasma surface treatment |
Structural Feature | One-piece welded structure |
Service Life | ≥500 hours (under standard working conditions) |
Product Features
Superior Material Combination
T2 Copper provides exceptional thermal conductivity, enabling rapid heat dissipation to prevent overheating damage.
Pure Tungsten tip enhances wear resistance and high-temperature stability, extending the nozzle’s service life in harsh plasma environments.
Precision Manufacturing
Adopts advanced Mechanical Machining for precise dimension control, ensuring a perfect fit with plasma equipment.
Professional Welding process guarantees structural tightness, avoiding gas leakage and improving operational safety.
Strict Tolerance Control
Dimensional accuracy strictly follows custom drawings and National Standards, eliminating assembly mismatches.
Consistent tolerance performance ensures interchangeability between nozzles, reducing maintenance costs.
Applications
The versatility of the Plasma Nozzle makes it suitable for multiple industrial scenarios, focusing on high-precision plasma-based processes:
Metal Fabrication
Ideal for plasma cutting of carbon steel, stainless steel, and aluminum, delivering clean cuts with minimal material waste.
Projection Welding
Serves as a key component in projection welding systems, ensuring uniform plasma distribution for strong weld joints.
Automotive Manufacturing
Used in welding auto parts (e.g., brackets, fasteners) where precision and durability are critical.
Aerospace Components
Applied in processing high-strength aerospace materials, resisting extreme temperatures during plasma treatment.
General Industrial Processing
Suitable for plasma surface hardening, cleaning, and coating operations across machinery, electronics, and hardware industries.
Projection Welding Process Compatibility
The Plasma Nozzle is specifically optimized for the Projection Welding Process, acting as a critical medium for plasma concentration and delivery. Its Pure Tungsten tip focuses plasma energy on the welding projection points, ensuring localized high temperatures to melt and fuse workpieces. The T2 Copper body efficiently dissipates excess heat, preventing deformation of both the nozzle and the welded components. The precision-machined internal structure guarantees stable plasma flow, resulting in consistent weld quality—free from porosity, cracks, or incomplete fusion. Whether for batch production or custom welding tasks, this nozzle enhances process efficiency and product reliability.
Customization Services
We understand that industrial needs vary, so we offer flexible Customization Services tailored to your specific requirements:
Dimension Customization
Adjust diameter, length, and internal structure according to your equipment drawings or application scenarios.
Material Optimization
Modify material ratios (e.g., enhanced tungsten content for ultra-high-temperature use) based on working conditions.
Tolerance Adjustment
Provide tighter tolerance control (up to ±0.01mm) for high-precision equipment integration.
Rapid Prototyping
Deliver custom samples within 7-10 working days, supporting small-batch trials before mass production.
All custom products comply with relevant National Standards and undergo strict quality inspections to ensure performance consistency.
Frequently Asked Questions (FAQ)
1. What materials are used in the Plasma Nozzle?
The nozzle is made of high-quality T2 Copper and Pure Tungsten, combining thermal conductivity and high-temperature resistance for optimal performance.
2. How does the nozzle ensure dimensional accuracy?
We use advanced Mechanical Machining and follow both custom drawings and National Standards, with strict quality checks to maintain precise tolerances.
3. Can I order a custom-sized Plasma Nozzle?
Yes, our Customization Services cover dimension adjustments, material optimization, and tolerance control to meet your specific equipment or process needs.
4. What is the service life of the Plasma Nozzle?
Under standard working conditions, the nozzle has a service life of at least 500 hours—extensible with proper maintenance and operation within temperature limits.
