Technical Parameters
Parameter | Details |
Product Name | Head 0.7mm thick precision pure tungsten electrode |
Material | Precision pure tungsten (≥99.98%) |
Dimensions | 20×4×0.7mm |
Manufacturing Process | High-precision mechanical processing |
Dimensional Tolerance | Compliant with custom drawings and national standards |
Usage Method | Butt welding |
Head Thickness Accuracy | ±0.01mm |
Arc Ignition Voltage | 12-15V |
Product Features
Ultra-Precision 0.7mm Head Thickness
The 0.7mm thick head is manufactured with micron-level accuracy (±0.01mm), ensuring consistent contact with butt welding joints. It delivers concentrated heat to the joint line, achieving full fusion without excessive heat diffusion.
High-Purity Pure Tungsten Material
Made of precision pure tungsten (≥99.98%), the electrode offers superior high-temperature resistance (up to 3400℃) and arc stability. It produces minimal smoke and spatter during welding, maintaining a clean working environment.
Advanced Mechanical Processing
Adopting CNC high-precision mechanical processing, the electrode’s head and body are shaped with exceptional uniformity. Its smooth surface reduces arc drift and ensures stable current flow, critical for precise butt welding.
Butt Welding Specialization
Tailored for butt welding, the electrode’s thin head design fits tightly between two workpieces, ensuring perfect alignment of the weld seam. It is especially effective for joining small-diameter pipes, thin plates, and precision components.
Rigorous Quality Inspection
Every electrode undergoes 3-stage quality checks (material purity test, dimensional measurement, arc performance test). It complies with national standards for welding electrodes, guaranteeing reliable performance in critical applications.
Applications
Electronic Component Welding
Ideal for butt welding microelectronic components such as circuit board traces, semiconductor leads, and micro-batteries. The 0.7mm thick head ensures precise welds without damaging delicate electronic structures.
Medical Device Manufacturing
Used in producing medical instruments (e.g., endoscopic tools, surgical catheters) and implantable devices. The pure tungsten material is biocompatible, and the precise welds meet the strict hygiene and safety standards of the medical industry.
Precision Instrument Assembly
Suitable for welding precision measuring tools, optical components, and sensor parts. The electrode’s dimensional accuracy ensures that weld seams do not affect the instrument’s calibration or performance.
Micro-Component Processing
Applied in manufacturing micro-machinery parts (e.g., MEMS devices, small gears) and miniature hardware. The butt welding specialization and thin head design handle the tiny joint sizes of micro-components effectively.
Projection Welding Process
Joint Preparation
Trim the butt joint surfaces of the workpieces to ensure flatness and cleanliness. Remove burrs or oxides to promote full fusion between the two workpieces.
Electrode Positioning
Mount the precision pure tungsten electrode onto the butt welding equipment. Align the 0.7mm thick head directly with the joint line, ensuring equal distance from both workpieces (recommended gap: 0.05-0.1mm).
Parameter Adjustment
Set the welding current (90-250A) and welding time (0.4-1.8s) based on workpiece material (e.g., stainless steel, copper, aluminum) and thickness. The pure tungsten material’s arc stability allows for precise parameter control.
Butt Welding Operation
Start the welding process; the electrode’s thin head delivers focused heat to the joint. Maintain stable pressure (0.2-0.5MPa) during welding to ensure tight bonding between the workpieces.
Quality Verification
Inspect the weld seam for straightness, uniformity, and lack of gaps. Use a magnifying glass or precision measuring tool to confirm compliance with quality standards— the electrode’s design ensures over 98% of welds pass initial inspection.
Customization Services
We provide comprehensive customization services to match specific production needs:
Adjust the 0.7mm head thickness (range: 0.5-1.2mm) for different butt joint requirements.
Customize overall dimensions (length, width) according to detailed technical drawings.
Modify dimensional tolerance ranges to meet ultra-precision industry standards (e.g., ±0.005mm).
Offer material purity customization (99.95% to 99.99% pure tungsten) for specialized high-temperature applications.
Support batch customization with flexible order quantities, from prototype samples to mass production.
Frequently Asked Questions (FAQ)
1. Why is head thickness precision critical for butt welding?
The 0.7mm thick head’s precision ensures uniform heat distribution along the butt joint, preventing uneven fusion or workpiece deformation— key for maintaining joint strength and dimensional accuracy.
2. Can this electrode weld dissimilar metals via butt welding?
Yes, it is suitable for butt welding dissimilar metals such as copper-steel and aluminum-stainless steel, provided the welding parameters are adjusted to match the material properties.
3. What is the difference between precision pure tungsten and standard pure tungsten?
Precision pure tungsten has higher purity (≥99.98% vs. 99.95% for standard) and tighter dimensional control, making it ideal for high-precision welding applications where consistency is critical.
