Technical Parameters
Parameter | Details |
Product Name | Head multi angle pure tungsten electrode |
Material | Pure tungsten |
Dimensions | 43×8×6mm |
Manufacturing Process | Mechanical processing |
Dimensional Tolerance | Compliant with custom drawings and national standards |
Usage Method | Clamp welding |
Applicable Temperature Range | Up to 3000℃ |
| Core Advantage | Multi-angle head for enhanced welding adaptability |
Product Features
High-Purity Material Foundation
Made of pure tungsten with ultra-high purity (≥99.95%), the electrode boasts excellent high-temperature resistance and arc stability. It minimizes spatter during welding and reduces electrode consumption, lowering long-term production costs.
Innovative Multi-Angle Head Design
The multi-angle head structure allows the electrode to fit different welding joint shapes, improving contact uniformity between the electrode and workpiece. This design enhances welding efficiency by 20% compared to conventional flat-head electrodes and ensures consistent weld seam quality.
Precision Mechanical Processing
Adopting advanced mechanical processing technology, the electrode achieves strict dimensional accuracy as required by custom drawings. Its smooth surface finish prevents arc deviation and ensures stable current transmission during welding.
Strict Tolerance Control
Compliant with both national standards and custom specifications, the dimensional tolerance of the electrode is tightly controlled. This eliminates fit issues with welding fixtures and guarantees interchangeability across production lines.
Clamp Welding Optimization
Tailored specifically for clamp welding, the electrode’s structural design and material properties work in tandem with clamping equipment. It maintains stable performance even under continuous welding operations, suitable for mass production scenarios.
Applications
Automotive Parts Manufacturing
Ideal for welding auto body components, engine parts, and chassis structures, where clamp welding is widely used. The multi-angle head adapts to complex joint positions, ensuring strong and uniform welds.
Electronic Equipment Assembly
Suitable for welding precision electronic components such as connectors, sensors, and circuit boards. The pure tungsten material avoids contamination of sensitive electronic parts, protecting product performance.
Hardware Tool Production
Used in manufacturing metal tools (e.g., pliers, wrenches) and hardware fittings. The electrode’s durability and stable arc ensure consistent weld strength for load-bearing hardware products.
Aerospace Components Processing
Applied in welding small to medium-sized aerospace parts that require high precision and reliability. The strict tolerance control meets the stringent quality requirements of the aerospace industry.
Projection Welding Process
Pre-Welding Preparation
Clean the workpiece surface to remove oil, rust, and debris, ensuring good electrical conductivity. Check the multi-angle head of the electrode for wear; replace if the angle is deformed or the surface is damaged.
Clamp Installation
Install the electrode into the clamp welding equipment, ensuring firm fixation and correct alignment with the welding joint. Adjust the clamp pressure to match the workpiece thickness (recommended range: 0.3-0.8MPa).
Parameter Setting
Set the welding current (100-300A) and welding time (0.5-2s) based on the workpiece material and thickness. The pure tungsten electrode’s high-temperature resistance allows for stable operation under moderate to high current conditions.
Welding Operation
Initiate the welding process; the multi-angle head ensures uniform heat distribution across the joint. Monitor the arc stability during welding and adjust parameters promptly if spatter or arc deviation occurs.
Post-Welding Inspection
Check the weld seam for cracks, porosity, or incomplete fusion. The electrode’s stable performance ensures that over 95% of welds meet quality standards without rework.
Customization Services
We offer flexible customization services to meet unique production needs:
Adjust dimensions (length, width, thickness) according to custom drawings.
Modify the multi-angle head shape and angle to fit specific welding joints.
Tailor dimensional tolerance ranges based on special industry requirements.
Provide batch customization for mass production, with short lead times (7-15 working days).
All customized products remain compliant with national welding electrode standards.
Frequently Asked Questions (FAQ)
1. What makes the multi-angle head design superior to traditional electrodes?
The multi-angle head adapts to more joint shapes, improves contact uniformity, and reduces arc deviation, leading to better weld quality and higher efficiency.
2. Why choose pure tungsten as the electrode material?
Pure tungsten offers exceptional high-temperature resistance, arc stability, and low consumption, making it ideal for long-term, high-precision welding operations.
3. Is the electrode compatible with all clamp welding equipment?
Yes, the electrode’s standard size and structural design ensure compatibility with most mainstream clamp welding machines. Custom sizes are available for special equipment.
4. How long is the service life of this pure tungsten electrode?
Under normal operating conditions (continuous welding for 8 hours/day), the electrode can last 30-50 welding cycles, depending on workpiece thickness and current intensity.
5. Can the electrode be used for high-temperature welding applications?
Absolutely. The pure tungsten material withstands temperatures up to 3000℃, making it suitable for welding high-temperature-resistant metals such as stainless steel and titanium alloys.
