Technical Parameters
Specification | Details |
Product Name | Head slice Inlaided electrode |
Material | Chromium zirconium copper + pure tungsten |
Dimensions | 43×10×1.97mm |
Manufacturing Process | Mechanical processing + welding |
Dimensional Tolerance | Complies with custom drawings and national standard requirements |
Usage Method | Lap welding (upper and lower welding) |
Product Features
Thin-Slice Design Advantage
1.97mm thickness enables close contact with thin workpieces, reducing heat-affected zones.
High-Conductivity Material
Chromium zirconium copper ensures fast heat transfer, while pure tungsten resists high-temperature wear.
Precision-Machined Structure
Tight dimensional tolerance guarantees consistent performance across batches.
Lap Welding Optimization
Engineered for upper and lower welding, ensuring even pressure distribution on overlapping workpieces.
Durable Inlaid Construction
The integrated welding process enhances structural integrity, preventing separation during use.
Applications
The Head slice Inlaided electrode is widely used in industries demanding precision lap welding:
Electronic device manufacturing: Welding of circuit boards, battery tabs, and micro-components.
Precision instrument production: Assembly of sensors, meters, and small mechanical parts.
Medical equipment fabrication: Joining of stainless steel or titanium medical tools and devices.
Consumer electronics: Welding of smartphone frames, laptop components, and wearable devices.
Automotive electronics: Production of wiring harnesses, connectors, and control modules.
Projection Welding Process
Pre-Welding Preparation
Ensure the electrode’s head slice is clean and free of debris; polish if necessary to maintain conductivity.
Align the overlapping workpieces accurately, securing them in the welding fixture.
Select welding parameters (current, time, pressure) based on workpiece thickness and material.
Welding Execution
Position the Head slice Inlaided electrode above and below the overlapping joint, ensuring full contact.
Initiate the lap welding cycle, allowing the electrode to deliver controlled heat and pressure.
Monitor the welding process to avoid overheating, which may damage delicate workpieces.
Post-Welding Care
Cool the workpiece and electrode naturally to prevent thermal deformation.
Inspect the weld joint for firmness and uniformity; remove any excess material if needed.
Store the electrode in a protective case to prevent scratches on the head slice.
Customization Services
To meet diverse application needs, we offer flexible customization for the Head slice Inlaided electrode:
Thickness adjustment
Modify the 1.97mm slice thickness to match specific workpiece requirements.
Dimension customization
Adjust length (43mm) or width (10mm) for unique fixture designs.
Material refinement
Optimize the chromium zirconium copper-pure tungsten ratio for specialized welding tasks.
Tolerance enhancement
Achieve tighter dimensional control for ultra-precision applications.
Custom packaging
Provide batch-specific packaging for easy inventory management.
Frequently Asked Questions (FAQ)
1. What makes this electrode suitable for lap welding?
Its thin head slice design and upper-lower welding compatibility ensure even pressure on overlapping workpieces, creating strong, uniform welds.
2. Can it weld aluminum alloy workpieces?
Yes, when paired with appropriate welding parameters, it effectively joins aluminum alloys, copper, and steel.
3. How often should the electrode be replaced?
Replacement frequency depends on usage intensity; typically, it’s recommended after 300-1500 welding cycles for optimal performance.
4. Is the electrode compatible with automated welding systems?
Absolutely, its standardized dimensions and consistent performance make it ideal for integration into automated production lines.
5. What if my workpiece requires a non-standard slice size?
We offer full dimensional customization; simply provide your technical drawing, and we’ll manufacture to your exact specifications.
