erosion-resistant copper tungsten electrode
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5 pieces of short tungsten copper inlaid electrodes

Product Overview
• Tip: Made of tungsten material with high hardness and high melting point (hardness: approximately 300-400 HV)
• Shaft: Made of chromium-zirconium copper with high electrical conductivity
 
Core Features
It perfectly combines the high hardness and high temperature resistance of tungsten (melting point: 3410℃) with the excellent electrical conductivity of copper (conductivity: over 75 IACS approximately), forming a synergistic effect of "hard exterior and conductive interior".
 
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Technical Parameters

Feature

Description

Advantage

Ultra-Long   Service Life

Service life   is 3-10 times longer than traditional copper electrodes; reduces replacement   frequency

Lowers   maintenance costs and improves production efficiency

Anti-Adhesion

Less likely   to adhere to workpieces during welding; keeps electrodes clean

Stabilizes   solder joint quality and reduces cleaning time

High Thermal   Stability

Maintains   stable shape without deformation in high-temperature welding environment

Ensures   solder joint precision, suitable for precision welding

High-Efficiency   Conductivity

Generates   sufficient welding heat at low voltage; reduces energy consumption

Saves   energy, improves efficiency and enhances welding performance

High   Hardness & Wear Resistance

High   hardness of the working end; maintains precise shape after long-term use

Ensures   consistent solder joint size and stable product quality


Technical Parameters

Item

Specification

Material

Chromium-zirconium   copper + pure tungsten (≥ 99.5%)

Shape

Short   copper-body with flat tungsten tip

Size

Diameter   9.5mm * 35mm

Tolerance

According to   customer drawings or national standards

Manufacturing   Process

Precision   machining and fine polishing

Surface   Treatment

Polished   surface with low roughness

Corner   Design

Rounded   corners and chamfers

Application   Method

Precision   resistance welding

Heat   Resistance

Excellent   performance under high-current welding

Customization

Available on   demand (shape, size, tolerance, etc.)

Note: All parameters can be customized according to customer requirements, including geometry, tolerance and surface treatment.


Product Features

High-Purity Tungsten Material

  • Pure tungsten content ≥ 99.5%,      ensuring optimal electrical and thermal conductivity

  • Uniform and fine grain      structure guarantees consistent material performance

  • Combines the high electrical      conductivity of copper with the high melting point and heat resistance of      tungsten, significantly reducing maintenance frequency

Precision Machining

  • Advanced CNC machining      technology ensures dimensional accuracy

  • Strict tolerance control      complies with national standards and customer drawing requirements

  • Excellent dimensional      consistency guarantees stability in mass production

Customization Service

  • Customizes sizes according to      specific welding requirements

  • Flexibly adapts to different      welding equipment and process parameters

  • Professional technical team      provides customized solutions

Applications

  • Welding of USB cables and data      cables

  • Connection of FPC+PCB,      FFC+PCB, and FPC + touch screens

  • Spot welding of enameled wires      and gold wires

  • Welding of copper wires and      copper braided wires

  • Connection of copper tabs and      carbon brush holders

  • Welding of motor rotors and      stator windings

  • Spot welding of automotive      wire harnesses

  • Processing of      difficult-to-weld materials such as stainless steel and aluminum alloys

  • Electrodes for electrical      discharge machining (EDM)


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Tel:

+86-20-8423-9732

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Guangzhou Yizhunxing International Trade Co., Ltd. is deeply engaged in the field of customized precision electrodes for resistance welding. Since its opening in 2006, it has been widely recognized and trusted by many industry customers at home and abroad.

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