Item | Specification |
Material | Chromium-zirconium copper + pure tungsten (≥ 99.95%) |
Shape | Angled tungsten-inserted electrode |
Size | 10mm*10mm*68mm |
Tolerance | According to customer drawings or national standards |
Manufacturing Process | Precision machining and fine polishing |
Surface Treatment | Polished surface with low roughness |
Corner Design | Rounded corners and chamfers |
Application Method | Precision resistance welding |
Heat Resistance | Excellent performance under high-current welding |
Customization | Available on demand (shape, size, tolerance, etc.) |
Note: All parameters can be customized according to customer requirements, including geometry, tolerance, and surface treatment.
Advantage | Description |
Space Adaptability | It can perform welding from angles that are difficult for conventional electrodes to reach, making it particularly suitable for welding in narrow spaces and complex structures. |
Precise Heat Control | The inlaid design perfectly combines the electrode tip material (high melting point) with the base (high thermal conductivity), precisely controlling heat distribution and reducing electrode wear. |
Significantly Improved Service Life | The inlaid tungsten/molybdenum tip has high hardness and high-temperature resistance, which greatly extends the electrode's service life and reduces replacement frequency and costs. |
Stable Welding Quality | The angled design allows the electrode to better fit the surface of complex workpieces, ensuring uniform pressure distribution and improving solder joint consistency. |
Dissimilar Material Welding | It is particularly suitable for welding workpieces of different thicknesses or materials, and compensates for material differences through an asymmetric design. |
Body structure welding, especially spot welding in space-constrained areas.
Power battery module connection; the electrode with embedded tungsten/molybdenum tip can improve welding reliability and extend service life.
Dissimilar material connection between aluminum alloy and high-strength steel; the angled design is used to optimize heat distribution.
Welding of microelectronic components, such as sensors and connectors.
Precision spot welding of printed circuit boards (PCBs) and components, especially in narrow areas.
Welding of lithium battery tabs, which requires high precision and stability.
Welding of lightweight structures, such as honeycomb sandwich panels.
Connection of precision components in medical devices, which requires small and high-strength solder joints.
Welding of special materials (such as titanium alloys), which requires the electrode to have high-temperature resistance and corrosion resistance.
