Technical Parameters
Item | Specification |
Material | Chromium zirconium copper + pure molybdenum |
Structure | Thin head with slotted inlay |
Dimensions | 80*17*5mm |
Tolerance | Based on drawings or national standards |
Manufacturing Process | Machining + welding |
Surface Finish | Machined surface |
Inlay Type | Molybdenum insert |
Application Method | Lap welding |
Heat Resistance | Stable under continuous welding cycles |
Customization | Size, slot width, and inlay type |
Specifications can be adjusted according to welding equipment and application needs.
Product Features
Composite Electrode Material
Copper alloy ensures efficient current conduction
Molybdenum insert improves wear resistance
Material combination helps maintain stable heating
Ultra Thin Head Design
Thin welding face reduces heat loss
Provides accurate contact during lap welding
Improves weld consistency on small components
Slotted Structure
Slot creates controlled current path
Helps distribute welding pressure evenly
Supports stable welding on coated and thin sheets
Machined and Welded Construction
CNC machining ensures dimensional stability
Welded inlay maintains structural strength
Consistent tolerances support automated operations
Flexible Custom Options
Slot dimensions adjustable to match different fixtures
Inlay materials can be changed for special tasks
Engineering support available for specific welding challenges
Applications
This electrode is suitable for a wide range of resistance welding tasks, including:
Lap welding of carbon steel and stainless steel sheets
Electronic component assembly
Terminal and connector welding
Multilayer sheet welding in small automation units
Production requiring stable contact geometry
Welding of galvanized and coated materials
EAA Welding Process
EAA welding requires electrodes that maintain stable contact and predictable current output. The thin head and slotted design help control heat input and allow the welding system to deliver uniform energy during each cycle.
Process Advantages
Stable current flow under repeated cycles
Precise contact positioning
Reduced thermal deviation across the weld area
Electrode Requirements
The copper-molybdenum composite structure provides conductivity and pressure resistance suitable for EAA lap welding applications.
Customization Services
Dimension Customization
Custom sizes and head thickness available for different equipment setups.
Shape and Slot Design
Slot width, depth, and location can be adjusted to meet fixture requirements.
Surface and Structural Options
Different machining levels and inlay structures available on request.
Technical Support
Welding parameter suggestions
Electrode selection guidance
Application evaluation and troubleshooting
Fast Delivery
Streamlined production process
Stable material supply
On-time delivery for both small and large orders
Frequently Asked Questions (FAQ)
1. What is the purpose of the slotted design?
The slot helps guide current flow and improves pressure distribution during welding.
2. How long does the electrode last?
Service life depends on welding pressure and material, but the molybdenum inlay supports long-term use.
3. Can the slot width be customized?
Yes, slot width, shape, and placement can be modified.
4. How should I maintain the electrode?
Keep the welding face clean and avoid excessive mechanical force during installation.
5. What materials can be welded with this electrode?
It works with stainless steel, carbon steel, galvanized steel, brass, and mixed-material sheet structures.
