Technical Parameters
Item | Specification |
Material | Chromium Zirconium Copper |
Shape | Square body with angled working head |
Dimensions | 45 × 7.5 × 7.5 mm |
Tolerance | Based on customer drawings or national standards |
Manufacturing | CNC machining |
Surface | Machined finish |
Head Structure | Angled contact head |
Application Method | Clamping welding |
Heat Resistance | Stable under repeated current cycles |
Customization | Shape, size, tolerance, and structure available on demand |
All parameters can be adjusted upon user request.
Product Features
Chromium Zirconium Copper Material
Strong mechanical strength supports sustained welding pressure
Stable electrical and thermal behavior under repeated discharge
Suitable for long-term production without frequent replacement
Angled Head Design
Improves contact accuracy during clamping
Promotes uniform heat buildup at the weld point
Helps maintain consistent weld quality in varied setups
Square Body Structure
Provides firm fixture installation
Ensures stable alignment on welding machines
Supports long runs with minimal positional deviation
Precision Machining
CNC processing ensures dimensional consistency
Meets drawing-based tolerance control requirements
Enhances system compatibility in automated lines
Customization Options
Custom head geometry for specific parts
Adjustable dimensions for integration with various electrodes
Tailored solutions from engineering to final production
Applications
This CrZr copper electrode is suitable for different resistance welding processes in:
Automotive brackets, terminals, and sheet components
Electrical connectors and small metal modules
Hardware parts and structural fittings
Weld setups requiring stable heat transfer and durability
Continuous clamping welding stations in automated lines
Welding of carbon steel, stainless steel, brass, and coated materials
Welding Process Context
Clamping welding depends on stable pressure and continuous current flow between the electrode and workpiece. The angled head helps direct force and current to the intended area. The square base maintains position during operation, reducing adjustment time.
Process Advantages
Clear current path
Stable pressure application
Suitable for both small and mid-size parts
Supports fast cycle production
Electrode Requirements
CrZr copper is selected for its hardness, resistance to deformation, and stable resistance value during repeated heating.
Customization Services
We offer flexible solutions tailored to different welding setups:
Dimension Customization
Produce electrodes based on drawings or required sizes.
Shape Options
Square, rectangular, angled, stepped, or other structures.
Surface Treatment
Machining finish or additional treatment depending on equipment needs.
Technical Support
Welding recommendations
Electrode selection guidance
Adjustment suggestions for production lines
After-sales process support
Delivery
Fast order handling
Scheduled supply for long-term customers
Frequently Asked Questions (FAQ)
1. Why choose CrZr copper for this electrode?
It offers strong hardness and reliable conductivity, making it stable under repeated welding cycles.
2. What is the typical service life?
Life depends on pressure, current, and material type, but CrZr copper supports long use with low wear.
3. Can you produce samples according to our drawings?
Yes, we manufacture based on customer-provided designs or specifications.
4. How should the electrode be maintained?
Keep the contact surface clean and control welding parameters within the recommended range.
5. What materials can be welded with this electrode?
Steel, stainless steel, brass, bronze, nickel alloys, and galvanized sheets.
