Technical Parameters
Item | Specification |
Material | Pure Tungsten |
Shape | Saddle-shaped |
Dimensions | 40 × 10 × 6 mm |
Tolerance | Per customer drawings or national standards |
Manufacturing Process | Machining |
Surface Finish | Machined finish |
Electrode Structure | Uniform arc surface |
Application Method | Lap welding |
Heat Resistance | Stable under continuous current |
Customization | Size, shape, tolerance available |
All specifications can be customized based on equipment and process requirements.
Product Features
High Purity Tungsten Material
High melting point ensures stable performance under repeated heating
Consistent density helps maintain steady conduction
Low wear rate reduces frequency of replacement
Saddle-Shaped Structure
Arc-shaped contact area improves positioning
Reduces slipping during lap welding
Helps distribute welding force evenly
Precision Machining Quality
Strict dimensional control for consistent fit
Smooth surface reduces contact resistance
Complies with customized tolerance requirements
Stable Welding Output
Maintains uniform welding pressure
Supports steady current flow during long cycles
Suitable for automated welding equipment
Flexible Customization Options
Shape and curvature adjusted for specific fixtures
Optional enhanced tolerance control
Engineering support for special applications
Applications
This electrode is suitable for various resistance welding operations, including:
Lap welding of thin metal sheets.
Electrical component welding.
Small metal assembly lines.
Automated fixture-based welding.
Production requiring stable electrode positioning.
Welding tasks involving stainless steel, carbon steel, and plated materials.
EAA Welding Process
EAA welding equipment requires electrodes that maintain stable current output and reliable alignment. The saddle structure helps the electrode stay centered during welding, allowing precise control of heat input and pressure.
Process Advantages
Stable conduction during long welding cycles
Improved positioning on curved or flat surfaces
Efficient heat transfer for consistent welding results
Electrode Requirements
Pure tungsten is suitable for applications where resistance, pressure stability, and reduced deformation are needed.
Customization Services
Dimension Customization
Custom length, width, thickness, and curvature available.
Shape Development
Saddle angle and arc length can be redesigned for specific fixtures.
Surface and Tolerance Options
Different machining grades for surface roughness and tolerance control.
Technical Assistance
Electrode selection advice
Welding process recommendations
Application evaluation
Fast Delivery
Modular production process
Stable supply chain
Reliable delivery time control
Frequently Asked Questions (FAQ)
1. What benefits does the saddle shape provide in welding?
It stabilizes electrode contact and distributes force more evenly in lap welding.
2. How long is the service life of this electrode?
Service life depends on welding load, but pure tungsten maintains stability over long production cycles.
3. Can the curvature of the saddle surface be customized?
Yes, all geometric parameters can be modified according to drawings.
4. How should I maintain the electrode surface?
Keep the contact area clean and avoid excessive force during installation.
5. What types of metal can be welded with this electrode?
It works well with stainless steel, carbon steel, plated materials, copper alloys, and composite metals.
