Technical Parameters
Item | Specification |
Material | T2 Copper |
Structure | Braided flexible conductor |
Cross Section | 200 mm² |
Length | 500 mm |
Tolerance | As per customer drawings or standards |
Manufacturing Process | Machining and braided assembly |
Surface Finish | Clean copper surface |
Application Method | Welding current transmission |
Current Capacity | Stable under continuous operation |
Customization | Size and configuration available |
All parameters can be customized according to equipment and process requirements.
Product Features
High-Conductivity Copper
T2 copper provides stable electrical flow
Low resistance reduces heat generation
Suitable for high-current welding conditions
Flexible Braided Structure
Braiding allows smooth cable bending
Reduces stress at connection points
Improves durability in automated movement systems
Stable Machining Accuracy
CNC processing ensures dimensional consistency
Tolerance meets drawing and standard requirements
Reliable fit with welding terminals and clamps
Heat and Load Resistance
Maintains performance during long welding cycles
Handles frequent current changes without deformation
Supports continuous industrial operation
Customizable Design
Length, cross-section, and braid density adjustable
Compatible with various welding machines and adapters
Technical support available for project-specific designs
Applications
This flexible copper cable is suited for current transmission in resistance welding systems, including:
Automotive spot-welding machines
Battery pack welding tools
Metal component welding lines
Automation welding setups with frequent movement
Equipment requiring soft, high-capacity electrical connectors
Resistance Welding Connection Process
Process Advantages
Stable current flow improves weld consistency
Flexible structure adapts to dynamic welding arms
Suitable for compact or narrow equipment layouts
Connector Requirements
Flexible copper cables must maintain conductivity and flexibility under repeated movement. T2 copper braiding meets these needs by delivering low resistance and strong fatigue performance.
Customization Services
Dimension Customization
Custom lengths, cross-sections, and terminal types available.
Structure Options
Braid density, conductor layers, and connector designs can be tailored.
Surface Treatment
Optional insulation sleeves, tin coating, or oxidation-resistant finishes.
Technical Support
Cable selection assistance
Current-rating recommendations
Installation guidance
After-sales support
Fast Delivery
Standardized production flow
Order flexibility for large or small batches
Reliable shipment schedule
Frequently Asked Questions (FAQ)
1. What advantage does braided copper offer for welding systems?
It provides high conductivity and flexible movement, improving current stability in dynamic welding setups.
2. How long does the cable typically last?
Service life depends on movement frequency and current load, but braided copper performs well in continuous industrial use.
3. Can you customize the cable to match our equipment?
Yes. Size, terminals, and braid density can all be adjusted based on your requirements.
4. How should the cable be maintained?
Keep surfaces clean, check connector tightness regularly, and avoid excessive twisting.
5. Hat equipment is this cable compatible with?
It matches most resistance welding machines, robotic welding arms, and high-current transfer systems.
